There are many parts of the production process involved in manufacturing wet wipes. The wipes production line includes feeding the wipes, folding, adding liquid, cutting, palletizing, packaging, and outputting the finished product. The manufacturing process can also include parts production and machine assembly. For a full overview of the manufacturing process, see our article on the Manufacturing Process of Wet Wipes. In addition, learn about the different types of packaging available.
Production line
A production line for wet wipes is a highly efficient, automated process for the manufacturing of the wipes. Unlike traditional manufacturing methods, this production line uses an automated system that cuts, folds, and soaks the raw materials, and then transports them to a packaging machine. This system allows for high speed production, while also being highly hygienic. It also has a folding machine and a packaging machine that can separate different sizes of wet wipes.
There are many types of wet wipes production lines available. Depending on the production process, these machines can produce anywhere from a single wet wipe to several hundred. Yugong wet wipes machine manufacturers can provide you with a complete line of wet wipes equipment and solutions for your production process. These solutions can produce various styles of wet wipes, including plain, reticulated, and cross-fold. You can also choose from different packaging styles, such as bulk and pocket sizes.
Nonwoven fabric
Nonwoven fabric is the main material used to manufacture wet wipes. This material is made from fibers that are bonded together to create a fabric with a length of four to 18 mm. It is made through a process that includes fiber extrusion and carding stages and mechanical bonding with pressurized water. Its unique properties make it suitable for wet wipes. Nonwoven fabric has many benefits, including being lightweight and retaining the cloth feel.
Nonwoven fabric is suitable for a wide range of applications, including manufacturing wipes. It can be used in cleaning solutions and wipes that are used in medical and dental practices as well as for general household cleaning. Nonwoven fabric is highly absorbent and has good chemical resistance.
Moisturized with water
Wet wipes are commonly used to clean hands, face, and other surfaces. These wipes are moisturised with water and are made of cottony soft texture. They are also fragrance-free and pH-balanced. The first wet wipes were created in 1957 by Arthur Julius. The wipes were designed for use in the cosmetics industry and intended to improve skin hygiene.
Today, wet wipes come in a variety of sizes and types. Some come individually wrapped, while others come in a large roll. Wet wipes are a convenient and affordable way to keep your hands clean. These wipes are also available in biodegradable and flushable varieties.
Packaging options
There are a number of different types of packaging available for wet wipes. Most commonly, the packaging is made of a PE/PE laminate that prevents the transfer of moisture. However, it can also include aluminum and paper. The combination of these materials provides the required properties such as low COF, high heat resistance, and die-cutting capabilities.
Reusing the packaging for wet wipes is a great way to save money and reduce waste. It will eliminate the need to purchase expensive small storage containers, and it also supports the environment and reduces the amount of waste that ends up in landfills.
Costs
The production process involves a variety of steps that can add costs. For example, the use of a rigid plastic container can be more expensive than the use of a flexible plastic container, and the type of closure that is used can also increase the costs. The type of cleaning solution also affects the cost. A simple solution of water and alcohol will cost less than a more complex formulation, which might include additional surfactants, skin softeners, fragrances, and other additives. The inclusion of these additives can affect the cleaning properties, skin safety, comfort, and odor appeal of the wipes.
The size of the wipes can affect the cost as well. The square area of a pack depends on the number of wipes in it, and this factor will determine the cost. For example, a pack of six inch-by-eight-inch wipes contains approximately 3,840 square inches. A pack of eight-by-ten-inch wipes contains approximately 12,400 square inches.